Mobile chromium plating systems

Chrome plating of all metals, plastic, wood, glass, hard rubber and much moreMobile chrome plating systems

State-of-the-art chrome spraying technology for a long-lasting high gloss finish

Spray chrome coating
High-quality mirror finish for all surfaces

New chrome spray system for spray chrome plating meets high standards

Whether for industrial contracts, designer paintwork or classic car restoration, wood and glass, plastics and aluminium – anyone who can create special-effect paintwork such as chrome effects or give chrome-plated parts a new, mirror-like shine has great potential. However, this only applies if the shine is long-lasting.

A recurring problem in the production of chrome-like surfaces is that it has been difficult to guarantee long-lasting protection against yellowing, matting or infiltration of the wafer-thin mirror layer – especially when the surfaces are exposed to sunlight, weathering and mechanical influences. It is therefore all the more astonishing that a chrome spray system for chemical spray metallisation, or CSM for short, presented by the company Verchromen24 S.L, now appears to have passed extensive quality tests. ‘Chemical spray metallisation was originally developed as a cost-effective alternative to real chrome plating,’ explains Verchromen24 S.L managing director Ulrich Kuitkowski. ‘Meanwhile, thanks to the development of fully automatic coating systems on an industrial scale, this process of effect coating represents a technically mature solution.’

The CSM system from Chromlack proves its durability by passing climate change tests such as the Florida and Arizona tests, as well as a 1,000-hour salt spray test without any problems. ‘By adding UV inhibitors, among other things, we have optimised the clear coat belonging to the CSM system so that we can also guarantee UV resistance,’ adds Kuitkowski. ‘The Chrome System thus complies with the DIN EN 9227 standard, which is crucial for the automotive industry.’

Proven chrome plating process

The processing of the robust Chrome System basically corresponds to the usual procedure for spray metallisation: First, a transparent primer (basecoat) is applied to the surfaces to be metallised. It is extremely important that the parts are clean and free of grease on the surface. The coating should be applied in rooms that are as dust-free as possible. An important point here is the attachment of the parts to be finished to holding devices. The type of holding device to be used for the respective part depends primarily on the size and shape of the objects. The primer provides a flawlessly smooth substrate for the subsequent metal layer and is characterised by good wettability and water absorption. The primer (basecod) must be dried very carefully – either for 60 to 150 minutes in a dryer at 60 to 90 degrees or for 48 to 60 hours at room temperature.

The next steps follow immediately after each other. First, a so-called activation solution is sprayed onto the parts to be finished. The activation process continues until a closed film of water forms on the surface, which is then made receptive for subsequent chemical metal deposition. Immediately after activation, the parts are washed with ionised water.

This thoroughly washes out the excess activation solution. Then, metallisation is carried out using a special two-component gun. Silver salt is sprayed from one nozzle of the gun and a reducing solution from the other. The two jets mix outside the gun at a specific angle. When the two jets meet, the chemical reaction begins and, as a result, metal precipitation.

The metal film builds up extremely evenly and quickly. The spraying time is 30 to 60 seconds. Afterwards, the objects are thoroughly rinsed again with water to remove any chemical residues.

Clear coat (top coat) provides protection

The freshly metallised parts must then be dried with warm air if possible to prevent water spots. This completes the chemical metallisation process. Finally, the sensitive metal layer must be protected against chemical and physical influences with CSM clear coat (topcoat). ‘With CSM technology, we can metallise parts of any size and shape,’ summarises Ulrich Kuitkowski. ‘Plastic and metal are suitable substrates, but so are wood and glass.’

This makes it clear which markets the process is suitable for: from trade fair construction and advertising to vehicle tuning and refinement to the classic car scene.

The advantage: due to the stability and robustness of the coating, it is no longer necessary to distinguish between indoor and outdoor applications. Ulrich Kuitkowski: ‘The DIN EN 9227 standard actually gives us little leeway: when applied professionally, a five-year guarantee must apply for the preservation of the surface – at least.’

For demonstrations, demos, production (commissioned work), etc. please call to make an appointment.

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